
Monel 400 products

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Product Introduction
| Name | CMSX-4 turbine blades |
|
Place of Origin |
Shandong, China |
|
Brand Name |
OBT |
| Process |
Lost Wax Casting/Precision Casting |
|
Application |
Marine engineering, chemical equipment, aerospace, oil and gas industry, food processing equipment, medical equipment, and chemical industry |
|
Material |
Monel 400,Monel K-500,Monel R-405,Monel 401,Monel 404 |
|
Surface treatment |
Grinding, polishing, sanding, coating, spray coating, anodizing, heat treatment |
|
Certification |
ISO9001:2015 Certified |
| Service | OEM |
| Customized | Customized |
Material
Monel alloy is a type of nickel copper alloy with good corrosion resistance and high-temperature strength. Common Monel alloys include:
1.Monel 400:
- Containing about 63-70% copper and 28-34% nickel.
- It has good corrosion resistance, especially to sea water, salt water and sulfuric acid.
- Widely used, including marine engineering, chemical equipment, seawater treatment equipment, heat exchangers, etc.
- Has good processability and weldability.
2.Monel K-500:
- Containing about 63-70% copper, 27-34% nickel, 2.3-3.15% aluminum, and 0.35-0.85% titanium.
- Higher strength and hardness than Monel 400, as well as better corrosion resistance.
- Used for equipment in high temperature, high pressure, wear-resistant and corrosion-resistant environments, such as pump shafts, pump sleeves, valves, bolts, etc.
3.Monel R-405:
- Containing approximately 66.5% copper, 31.5% nickel, and 1.2% silicon.
- It has higher hardness and corrosion resistance and is commonly used in parts such as bolts, nuts, valves and pumps in the chemical industry.
4.Monel 401:
- Containing about 42-46% copper, 52-56% nickel, and 1.5-2.5% iron.
- Less common, used for parts such as pumps and valves in seawater.
5.Monel 404:
- Contains approximately 52% copper, 46% nickel, and 2% silicon.
- Used for welding materials.
6.Monel 502:
- Containing about 63% copper, about 29% nickel, about 2.5% iron, about 2% molybdenum, about 0.5% silicon, and about 0.5% manganese.
- Has high strength and good corrosion resistance.
Advantage
1.Monel 400:
Advantage:
Good corrosion resistance: Monel 400 has excellent corrosion resistance to seawater, salt water, sulfuric acid, etc., especially in acidic media.
Good mechanical properties: Good strength and hardness, maintaining stable performance over a wide temperature range.
Good processability: easy to process, forge and weld, and can be made into parts of various shapes.
Good heat treatment properties: Ability to obtain required properties through appropriate heat treatment.
Performance:
Corrosion resistance temperature range: normal temperature to 550°C
Strength: tensile strength ≥ 480 MPa
Elongation: ≥ 35%
2.Monel K-500:
Advantage:
- High Strength and Hardness: Monel K-500 has higher strength and hardness than Monel 400 and can be used in more harsh environments.
- Good corrosion resistance: better corrosion resistance to seawater, chloride and sulfuric acid.
- Good heat treatment properties: Ability to obtain required properties through appropriate heat treatment.
- Good fatigue strength: It still has good fatigue strength under high temperature and high stress environment.
Performance:
- Corrosion resistance temperature range: normal temperature to 550°C
- Strength: tensile strength ≥ 690 MPa
- Elongation: ≥ 20%
3.Monel R-405:
Advantage:
- Good corrosion resistance: Monel R-405 has excellent corrosion resistance to seawater, acidic media, etc.
- High strength and hardness: Higher strength and hardness than Monel 400, suitable for more harsh working environments.
- Good machinability: easy to process into parts of various shapes.
Performance:
- Corrosion resistance temperature range: normal temperature to 550°C
- Strength: tensile strength ≥ 550 MPa
- Elongation: ≥ 35%
4.Monel 401:
- Advantage:
- Good corrosion resistance: Excellent corrosion resistance to seawater, acidic media, etc.
- Good processability: easy to process, forge and weld, and can be made into parts of various shapes.
Performance:
- Corrosion resistance temperature range: normal temperature to 550°C
- Strength: tensile strength ≥ 550 MPa
- Elongation: ≥ 30%
5.Monel 404:
Advantage:
- Used for welding materials: Monel 404 is mainly used to make welding materials and has good welding properties.
- Good corrosion resistance: Excellent corrosion resistance to seawater, acidic media, etc.
Performance:
- Corrosion resistance temperature range: normal temperature to 550°C
- Strength: tensile strength ≥ 420 MPa
- Elongation:≥ 40%
Application
1.Monel 400:
Marine engineering: seawater treatment equipment, marine pipelines, seawater pumps, etc.
Chemical equipment: chemical containers, corrosive media containers, chemical valves, etc.
Oil and gas industry: oil pipelines, refining equipment, natural gas compressors, etc.
Heat exchanger: A heat exchanger used to handle corrosive media.
Food processing equipment: Food processing equipment with high corrosion requirements for stainless steel.
2.Monel K-500:
Equipment in high temperature and high pressure environments: aerospace parts, high temperature and high pressure valves, pneumatic compressors, etc.
Marine environment: marine pump shafts, marine valves, marine anchor chains, etc.
Chemical industry: chemical reaction vessels, chemical transmission shafts, chemical valves, etc.
Oil and natural gas extraction: oil well pump rods, natural gas compressors, oil pipelines, etc.
Medical devices: artificial joints, surgical instruments, etc.
3.Monel R-405:
Chemical equipment: chemical valves, reaction vessels, chemical pumps, etc.
Marine environment: seawater treatment equipment, marine valves, marine anchor chains, etc.
Food processing equipment: Food processing equipment that requires high corrosion resistance.
4.Monel 401:
Marine engineering: marine pipelines, seawater pumps, etc.
Food processing equipment: Food processing equipment that requires high corrosion resistance.
Chemical equipment: chemical valves, reaction vessels, etc.
5.Monel 404:
Welding materials: welding materials, electrodes, etc.
Chemical industry: chemical pumps, chemical drive shafts, etc.
Marine environment: marine valves, seawater pumps, etc.
Technology
1.Monel 400:
Hot processing: Monel 400 can be formed through hot processing processes such as forging, rolling, and extrusion.
Cold working: Cold working processes such as cold drawing and cold rolling can be carried out to obtain higher strength and hardness.
Welding: Monel 400 can be welded by conventional welding processes such as argon arc welding, TIG welding, and MIG welding.
2.Monel K-500:
Hot processing: Monel K-500 can be formed through hot processing processes such as forging, rolling, and extrusion, but attention must be paid to the processing temperature and speed to avoid hot cracks.
Cold working: Cold working processes such as cold drawing and cold rolling can be carried out, but attention must be paid to processing deformation and hardening during cold working.
Welding: The welding process of Monel K-500 is similar to that of Monel 400, but attention should be paid to heat control and heat treatment after welding.
3.Monel R-405:
Processing performance: Monel R-405 has good processing performance and can be used for forging, extrusion, cold drawing and other processing processes.
Welding: Monel R-405 can be welded by conventional argon arc welding, TIG welding, MIG welding and other welding processes.
4.Monel 401:
Processing performance: Monel 401 has good processing performance and can be used for forging, extrusion, cold drawing and other processing processes.
Welding: Monel 401 can be welded by conventional argon arc welding, TIG welding, MIG welding and other welding processes.
5.Monel 404:
Processing performance: Monel 404 is suitable for conventional processing techniques and can be used for forging, extrusion, cold drawing, etc.
Welding: Monel 404 is suitable for conventional argon arc welding, TIG welding, MIG welding and other welding processes.
Packaging and delivery
|
Packaging Details |
Foam+Plywooden case+Filler |
|
Selling Units: |
Single item |
|
Single package size: |
Customized |
Lead time
| Quantity (pieces) | 1-3 | > 3 |
| Lead time (days) | 30 | To be negotiate |
Customization
- Customized logo
- Customized packaging
- Graphic customization
For more customization details, message supplier
| Tolerance | CNC Machining ±0.004mm/Casting ±0.1mm |
| Processing Craft | Sand Casting/Lost Wax Casting/Investment Casting/Vacuum Casting/Forging/CNC Machining/etc |
| Surface Treatment | A variety of surface treatments and coatings can be produced and customized according to your requirements. |
| Type | OEM; Customized |
| Certification | ISO9001:2015 Certified, UL Certification,GE,SGS,TUV,etc |
| Inspection | 1.Foundry in-house: 100% inspection on critical dimension; 100% on appea rance. |
| 2.Third Party inspection available upon requirement. | |
| 3.Optional X-ray detection | |
| 4.Fluorescence detection | |
| Service | Drawing Custom |
| Mainly Testing Facility | Spectrometer,CMM, Tensile testing machine, Impact tester,Hardness tester,X-Ray,Salt spray test box, Pneumatic detection,UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing,fluorescence test,room temperature mechanical property testing and other testing. |
| Quality Guarantee | 2 Years |
| Features & Advantage |
1.High machining accuracy, the flatness within 0.001mm |
| 2.High finish appearance, smooth surface roughness is Ra0.6 after machining. | |
| 3.The machining precision is high and the assembly structure is seamless. | |
| 4.Smooth appearance, corrosion resistance. | |
| 5.Pass Salt Spray Test with 144 Hours. | |
| Standard | ISO , DIN, AISI, ASTM, BS, JIS, etc. |
| ISO , DIN, AISI, ASTM, BS, JIS, etc. | |
| Payment | L/C,D/A,D/P,T/T,Western Union,Money Gram |
Surface Coating Technology
| Name | Inner Cavity Cooling Channel Coating | External Surface |
| Nickel Aluminum Diffusion Coating | MTK-NAI | MTK-WAI |
| Aluminum Silicon Diffusion Coating | MTK-NAISi | MTK-JAISi |
| Chrome Aluminum Diffusion Coating | MTK-NAICr | MTK-JAISi |
| Diamond Aluminum Diffusion Coating | MTK-NAICr | MTK-WAICo |
| Platinum Aluminum Diffusion Coating | MTK-WPtAl | |
| Aluminum Diffusion Coating | MTK-NAITi | MTK-WAITi |
| Q Salt Electroplating Platinum | MTK-WPt | |
| Compressor Inorganic Phosphate Coating | MTK-WAI | |
| MCrAIY Coating Technology | MTK-RZ | |
| TBC | MTK-TBC | |
| CVD Vapor Phase Aluminizing | ||
| Chromated Aluminum Coating Technology |
Why Choose us
As one of the largest casting factories in China, we have 20 + years of experience. I'd like to introduce our factory in detail for you:
- Adopt technology: lost wax investment casting, sand casting, shell mold casting, lost foam casting, vacuum casting and CNC machining, etc.
- Credit insurance: USD 1,110,000.00. Authorized by Alibaba to guarantee your money and business safe.
- Certificate: ISO9001, ISO14001, CE, EAC, TUV, SGS, SABER, TS16949, CE, EAC, SGS
- More than 40 + exporting countries and More than 300 + abroad customers.
FAQ
Q1.Are you trading company or manufacturer?
A:OBT was established In 2003,speclallzing in the production of casting, CNC machining, forged titanlum alloys, high temperature alloys, brass products and one-stop technical solutions for more than 20 years.
Q2. Do you customize products according to our design drawings ?
A:Yes, we are a professional metal manufacturing factory with an experlenced engineering team that can make customized products according to customer drawings. We can also reverse-engineer drawings based on samples to produce large quantitles of goods.
Q3. WIll my design drawings be safe when you get It?
A:Yes, we will not publish your design to a third party unless your permission Is obtalned. We can sign NDA before you send the drawings.
Q4:How to avold mass order quality problems?
A:Strengthen prior prevention and Inspection of the production and processing process, regard Important processes as the focus of quallty control, and track Inspection and defense throughout the process. It can provide Spectrometer,MM, Tensile testing machine, Impact tester, Hardness tester, X-Ray,Salt spray test box, Pneumatic detection, UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing, fluorescence test,room temperature mechanical property testing and other testing.
Q5.What's your dellvery time?
A:In general, the dellvery time Is within 15-90 days after payment. Q6.What Is the speed of the Impeller? What's the highest temperature It can withstand? A:The Impeller speed can reach 12,000 pm, and the high temperature resistance can reach 1,200 degrees Celslus. Depending on the material, the high temperature resistance of the product Is different.

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