Nickel Alloy Spring

Material Introduction
Nickel alloy is a type of alloy material in which nickel is the main alloying element, usually containing more than 50%. In addition to nickel, nickel alloys usually contain other alloying elements, such as chromium, iron, molybdenum, titanium, copper, etc., as well as small amounts of carbon, sulfur, phosphorus and other elements. Nickel alloys have many excellent properties, making them widely used in aerospace, energy, chemical industry, medical and other fields.
Here are some common properties and applications of nickel alloys:
1. High temperature performance: Nickel alloy has good high temperature strength and oxidation resistance, and can maintain structural stability in high temperature environments. Therefore, nickel alloys are often used in the manufacture of aircraft engine parts, gas turbines, high-temperature stoves, etc.
2. Corrosion resistance: Nickel alloy has good resistance to various corrosive media, including acid, alkaline, salt water, etc. This makes nickel alloys widely used in chemical equipment, seawater treatment equipment, marine engineering and other fields.
3. Anti-wear properties: Some nickel alloys have good wear resistance and are suitable for manufacturing wear-resistant parts, friction pairs, etc.
4. Low thermal expansion coefficient: Some nickel alloys have a low thermal expansion coefficient and can maintain stability in environments with large temperature changes.
5. Electromagnetic properties: Nickel alloy has good electromagnetic properties and is used to manufacture electronic components, sensors, etc.
Material Properties
| Inconel 600 | Inconel 625 | Hastelloy C-276 | Monel 400 | Nimonic 80A | |
| Density | 8.47 g/cm³ | 8.44 g/cm³ | 8.89 g/cm³ | 8.83 g/cm³ | 8.19 g/cm³ |
| Thermal conductivity | 14.8 W/(m·K) | 12.4 W/(m·K) | 11.2 W/(m·K) | 21.8 W/(m·K) | 13.3 W/(m·K) |
| Thermal conductivity coefficient | 14.8 W/(m·K) | 12.4 W/(m·K) | 11.2 W/(m·K) | 21.8 W/(m·K) | 13.3 W/(m·K) |
Common types
| Brief introduction | Temperature | |
| Inconel 718 | Excellent high-temperature strength and corrosion resistance, commonly used in spring manufacturing in fields such as aerospace and aviation engines. | It can be used at temperatures up to approximately 650 ° C (approximately 1200 ° F), and even has certain performance at higher temperatures. |
| Inconel X-750 | Good high-temperature strength and creep resistance, suitable for spring applications in high-temperature environments. | Usually used at temperatures up to approximately 704 ° C (approximately 1300 ° F) |
| Inconel 600 | Suitable for some spring applications at low to medium temperatures | Used within the range of 1093 ° C (2000 ° F), it may be applied in high-temperature engine components, burners, jet engine components, etc. in the aerospace industry. |
| Inconel 625 | Suitable for spring applications in some high-temperature environments, such as the aerospace industry. | Used within the range of 982 ° C (1800 ° F), suitable for aerospace engine components, nozzles, turbine blades, etc. |
| Rene 41 | Springs are commonly used to manufacture high-temperature components such as aircraft engines and turbines. | Using high-temperature components of turbo engines between 982 ° C (1800 ° F) and 1093 ° C (2000 ° F) |
| Hastelloy X | It has good high-temperature strength and oxidation resistance, suitable for spring applications in some high-temperature corrosive environments. | Usually between 982 ° C (1800 ° F) and 1093 ° C (2000 ° F) |
| Nimonic 90 | Commonly used for manufacturing high-temperature springs and other high-temperature components, it has excellent resistance to high-temperature oxidation and thermal creep. | Suitable for high temperature environments up to approximately 750 ° C (approximately 1380 ° F) |
| Waspaloy | Good high-temperature strength and corrosion resistance, commonly used in the manufacturing of high-temperature components such as aircraft engines and turbines. | Suitable for high temperature environments up to approximately 750 ° C (approximately 1380 ° F) |
Performance
| Elastic modulus | Generally within the range of 170-220 GPa. |
| yield strength | Usually within the range of 300-600 MPa. |
| Extensibility | The typical ductility can reach 20% or higher. |
| Fatigue performance | The typical ductility can reach 20% or higher. |
| Cycle life | In practical applications, the cyclic life of nickel alloy springs may be affected by various factors, including operating temperature, stress level, cycle frequency, etc. Generally speaking, in high temperature and corrosive environments, the cycle life is usually between tens of thousands to hundreds of thousands of times. |
Technology
1. Material selection:
- Choosing the appropriate nickel alloy material usually involves selecting the appropriate alloy composition and grade based on the product requirements and application environment. Common nickel alloys include Inconel series, Hastelloy series, etc.
2. Raw material processing:
- Cut, forge, or roll the selected nickel alloy materials to prepare the required raw material forms, such as plates, bars, etc.
3. Spring manufacturing:
- Using spring mechanical equipment to process raw materials such as bending and stretching, forming the shape and structure of the spring. During the processing, precise control is required based on product design requirements and spring parameters.
4. Heat treatment:
- Heat treat the processed nickel alloy spring to improve its mechanical properties and stability. Common heat treatment processes include solid solution treatment, aging treatment, etc., which can adjust the microstructure and properties of materials.
5. Surface treatment:
- Perform surface treatment as needed, such as polishing, acid washing, sandblasting, etc., to improve surface quality and appearance.
6. Quality inspection:
- Conduct quality inspection on manufactured nickel alloy springs, including visual inspection, dimensional measurement, mechanical performance testing, etc., to ensure that the product meets design requirements and standards.
7. Packaging and Delivery:
- Package and label products that have passed quality testing, and then deliver them to customers or downstream manufacturers for use.
| Tolerance | CNC Machining ±0.004mm/Casting ±0.1mm |
| Processing Craft | Sand Casting/Lost Wax Casting/Investment Casting/Vacuum Casting/Forging/CNC Machining/etc |
| Surface Treatment | A variety of surface treatments and coatings can be produced and customized according to your requirements. |
| Type | OEM; Customized |
| Certification | ISO9001:2015 Certified, UL Certification,GE,SGS,TUV,etc |
| Inspection | 1.Foundry in-house: 100% inspection on critical dimension; 100% on appea rance. |
| 2.Third Party inspection available upon requirement. | |
| 3.Optional X-ray detection | |
| 4.Fluorescence detection | |
| Service | Drawing Custom |
| Mainly Testing Facility | Spectrometer,CMM, Tensile testing machine, Impact tester,Hardness tester,X-Ray,Salt spray test box, Pneumatic detection,UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing,fluorescence test,room temperature mechanical property testing and other testing. |
| Quality Guarantee | 2 Years |
| Features & Advantage |
1.High machining accuracy, the flatness within 0.001mm |
| 2.High finish appearance, smooth surface roughness is Ra0.6 after machining. | |
| 3.The machining precision is high and the assembly structure is seamless. | |
| 4.Smooth appearance, corrosion resistance. | |
| 5.Pass Salt Spray Test with 144 Hours. | |
| Standard | ISO , DIN, AISI, ASTM, BS, JIS, etc. |
| ISO , DIN, AISI, ASTM, BS, JIS, etc. | |
| Payment | L/C,D/A,D/P,T/T,Western Union,Money Gram |
Why Choose us
As one of the largest casting factories in China, we have 20 + years of experience. I'd like to introduce our factory in detail for you:
- Adopt technology: lost wax investment casting, sand casting, shell mold casting, lost foam casting, vacuum casting and CNC machining, etc.
- Credit insurance: USD 1,110,000.00. Authorized by Alibaba to guarantee your money and business safe.
- Certificate: ISO9001, ISO14001, CE, EAC, TUV, SGS, SABER, TS16949, CE, EAC, SGS
- More than 40 + exporting countries and More than 300 + abroad customers.
FAQ
Q1.Are you trading company or manufacturer?
A:OBT was established In 2003,speclallzing in the production of casting, CNC machining, forged titanlum alloys, high temperature alloys, brass products and one-stop technical solutions for more than 20 years.
Q2. Do you customize products according to our design drawings ?
A:Yes, we are a professional metal manufacturing factory with an experlenced engineering team that can make customized products according to customer drawings. We can also reverse-engineer drawings based on samples to produce large quantitles of goods.
Q3. WIll my design drawings be safe when you get It?
A:Yes, we will not publish your design to a third party unless your permission Is obtalned. We can sign NDA before you send the drawings.
Q4:How to avold mass order quality problems?
A:Strengthen prior prevention and Inspection of the production and processing process, regard Important processes as the focus of quallty control, and track Inspection and defense throughout the process. It can provide Spectrometer,MM, Tensile testing machine, Impact tester, Hardness tester, X-Ray,Salt spray test box, Pneumatic detection, UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing, fluorescence test,room temperature mechanical property testing and other testing.
Q5.What's your dellvery time?
A:In general, the dellvery time Is within 15-90 days after payment. Q6.What Is the speed of the Impeller? What's the highest temperature It can withstand? A:The Impeller speed can reach 12,000 pm, and the high temperature resistance can reach 1,200 degrees Celslus. Depending on the material, the high temperature resistance of the product Is different.

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