Sttelite And Other High Quality Metal Turbine Blades
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Sttelite And Other High Quality Metal Turbine Blades

Turbine blade is one of the most critical parts of aero-engine, which is located in the parts with the highest temperature, the most complex stress and the worst environment in the engine. Its large number, complex shape, high size requirements, machining difficulty, directly affect the performance of aeroengine
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Product Introduction

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Introduction to Stellite alloy turbine blade:

Taili alloy is a kind of hard alloy that can resist various types of wear, corrosion and high temperature oxidation. It is also commonly referred to as cobalt-based alloy.
Stellite alloy turbine blade is a turbine blade made of Stellite alloy. This kind of blade generally has complex shape and fine structure design to adapt to its working requirements under high temperature, high pressure and high speed rotation environment.
Stellite alloys are usually composed mainly of cobalt and contain nickel, chromium, tungsten and small amounts of molybdenum, niobium, tantalum, titanium, lanthanum and occasionally iron. Different grades of Stellite alloy composition will be different, For example, Stellite 6 alloy (UNS R30006) contains cobalt (margin), chromium (28.18%), tungsten (5%), carbon (1.0%), silicon (1.02%), manganese (0.75%), phosphorus (<0.005%), sulfur (0.0030%), nickel (2.83%), molybdenum (0.20%), tellurium (2.25%), etc.
Stellite alloy turbine blades have a variety of properties that enable them to operate reliably in extreme environments. Its characteristics include high temperature strength, good oxidation and corrosion resistance, good welding performance, etc. Common cobalt-based superalloys lack the co-lattice strengthening phase, and have relatively low strength at medium temperature (about 50%-75% of nickel-based alloys), but have good strength performance above 980℃, and have good resistance to thermal fatigue, hot corrosion and corrosion.
Stellite alloy turbine blades can be used to manufacture guide vane, nozzles and diesel engine nozzles of aviation jet engine, industrial gas turbine, ship gas turbine and other equipment. For example, typical castings of Stellite alloys used for casting turbine blades and guide blades of aviation jet engines and turbochargers include HA-21, ∏K4, HA-188, X-40, X-45, WI-52, Mar-M509, FSX-414, etc. The S-816 for forging turbine blades can be used to make L-605 plates for combustor and conduit, etc.
The manufacturing process of Statali alloy turbine blades is strict, usually involving precision casting, forging, machining and surface treatment, etc., to ensure the dimensional accuracy, surface quality and internal organizational structure uniformity of the blades. In practice, treatment such as coating may also be applied to the leaves to further enhance their corrosion and oxidation resistance.

Stellite Alloy Jet Engine Turbine Components  Aeroengine Gas Turbine Combustion Chamber

Advantages of Stellite alloy turbine blades include:
Excellent high temperature wear resistance: it can still maintain good wear resistance under high temperature environment, which can effectively extend the service life of turbine blades.
Good thermal fatigue resistance: it can withstand repeated temperature changes and reduce blade damage caused by thermal fatigue.
Excellent corrosion resistance: can resist a variety of corrosive media, in the harsh working environment to maintain stable performance.
Good welding performance: convenient for welding processing, conducive to blade manufacturing and repair.
Stable organization and performance: after long-term aging treatment, the organization is stable, and no harmful phase will be precipitated, ensuring its reliability and stability.
High high temperature strength: high strength above 980℃, can adapt to high temperature working conditions.
Take Stellite 6B alloy, for example, which is a cobalt-based wear-resistant alloy. Its chemical composition includes cobalt (allowance), chromium (28.18%), tungsten (5%), carbon (1.0%), silicon (1.02%), manganese (0.75%), phosphorus (<0.005%), sulfur (0.0030%), nickel (2.83%), molybdenum (0.20%), tellurium (2.25%), etc. The inherent wear resistance of the alloy eliminates the need to rely on cold working or heat treatment to improve wear resistance, thus reducing the related workload and cost. It can withstand cavitation, impact and thermal impact, and can be used to manufacture steam chemical valve seats, steam turbine blade protection, scour resistant shaft sleeve, hot dip galvanized sunk-roll and other parts.

 

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Product Name
Titanium Alloy Investment Casting Machining Nickel Alloy Inconel 600 625 5 Axis Turbine Wheel Impeller Pump Parts
Tolerance
CNC Machining ±0.004mm/Casting ±0.1mm
Place of Origin
Qingdao, Shandong, China
Processing Craft
Sand Casting/Lost Wax Casting/Investment Casting/Vacuum Casting/Forging/CNC Machining/etc
Surface Treatment
A variety of surface treatments and coatings can be produced and customized according to your requirements.
Type
OEM; Customized
Certification
ISO9001:2015 Certified, UL Certification,GE,SGS,TUV,etc
Packing
Carton/Wooden box
Inspection
1.Foundry in-house: 100% inspection on critical dimension; 100% on appea rance.
2.Third Party inspection available upon requirement.
3.Optional X-ray detection
4.Fluorescence detection
Service
Drawing Custom
Mainly Testing Facility
Spectrometer,CMM, Tensile testing machine, Impact tester,Hardness tester,X-Ray,Salt spray test box, Pneumatic detection,UV
accelerated weathering tester,dynamic balancing, high-temperature tensile testing,fluorescence test,room temperature mechanical
property testing and other testing.
Quality Guarantee
2 Years
Features & Advantage
1.High machining accuracy, the flatness within 0.001mm
2.High finish appearance, smooth surface roughness is Ra0.6 after machining.
3.The machining precision is high and the assembly structure is seamless.
4.Smooth appearance, corrosion resistance.
5.Pass Salt Spray Test with 144 Hours.
Standard
ISO , DIN, AISI, ASTM, BS, JIS, etc.
GB/T 14992 GJB 5512.1 HB 7763 HB/Z 140
Payment
L/C,D/A,D/P,T/T,Western Union,Money Gram
Surface Coating Technology
Name
Inner Cavity Cooling Channel Coating
External Surface Coating
Nickel Aluminum Diffusion Coating
MTK-NAI
MTK-WAI
Aluminum Silicon Diffusion Coating
MTK-NAISi
MTK-JAISi
Chrome Aluminum Diffusion Coating
MTK-NAICr
MTK-WAICr
Diamond Aluminum Diffusion Coating
MTK-NAICo
MTK-WAICo
Platinum Aluminum Diffusion Coating
 
MTK-WPtAl
Aluminum Diffusion Coating
MTK-NAITi
MTK-WAITi
Q Salt Electroplating Platinum
 
MTK-WPt
Compressor Inorganic Phosphate Coating
 
MTK-WAI
MCrAIY Coating Technology
 
MTK-RZ
TBC
 
MTK-TBC
CVD Vapor Phase Aluminizing
 
 
Chromated Aluminum Coating Technology
 
 
Main materials:
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