Customized Monel Alloy Products
To provide the power to forge your creativity! We are skilled at turning concepts into reality, using high-temperature alloy materials to create the perfect product in your mind.
Product Introduction
| Name | Customized Monel Products |
|
Place of Origin |
Shandong, China |
|
Brand Name |
OBT |
| Process |
Lost Wax Casting/Precision Casting |
|
Application |
Marine engineering, chemical equipment, aerospace, oil and gas industry, food processing equipment, medical equipment, and chemical industry |
|
Material |
Monel 400 Monel 401 Monel 404 Monel 405 Monel 500 Monel K-500 Monel R-405 Monel K-400 |
|
Surface treatment |
Grinding, polishing, sanding, coating, spray coating, anodizing, heat treatment |
|
Certification |
ISO9001:2015 Certified |
| Service | OEM |
| Customized | Customized |
Material
| Monel 400： | Nickel (Ni): approximately 63-70% | Monel R-405 | Nickel (Ni): approximately 63-70% |
| Copper (Cu): surplus | Copper (Cu): surplus | ||
| Iron (Fe): maximum 1.0% | Iron (Fe): Maximum 2.5% | ||
| Manganese (Mn): maximum 2.0% | Manganese (Mn): maximum 2.0% | ||
| Silicon (Si): Maximum 0.5% | Silicon (Si): Maximum 0.5% | ||
| Sulfur (S): Maximum 0.024% | Sulfur (S): 0.025-0.060% | ||
| Carbon (C): Maximum 0.3% | Carbon (C): Maximum 0.3% | ||
| Monel 401 | Nickel (Ni): approximately 63-70% | Phosphorus (P): maximum 0.02% | |
| Copper (Cu): surplus | Monel 401LC | Nickel (Ni): Approximately 65% | |
| Iron (Fe): maximum 1.0% | Copper (Cu): approximately 28% | ||
| Manganese (Mn): maximum 2.0% | Iron (Fe): Maximum 2.5% | ||
| Silicon (Si): Maximum 0.5% | Manganese (Mn): maximum 1.0% | ||
| Sulfur (S): Maximum 0.024% | Silicon (Si): Maximum 0.5% | ||
| Carbon (C): Maximum 0.3% | Sulfur (S): Maximum 0.02% | ||
| Monel 404 | Nickel (Ni): approximately 52-56% | Carbon (C): Maximum 0.03% | |
| Copper (Cu): approximately 28-34% | Phosphorus (P): maximum 0.02% | ||
| Iron (Fe): maximum 1.0% | Iodine (I): 0.0025-0.006% | ||
| Manganese (Mn): maximum 2.0% | Monel 502 | Nickel (Ni): Approximately 60% | |
| Silicon (Si): Maximum 0.5% | Copper (Cu): approximately 20% | ||
| Sulfur (S): Maximum 0.024% | Iron (Fe): Maximum 2.5% | ||
| Carbon (C): Maximum 0.3% | Manganese (Mn): maximum 2.0% | ||
| Monel 405 | Nickel (Ni): approximately 63-70% | Silicon (Si): Maximum 0.5% | |
| Copper (Cu): surplus | Vanadium (V): 0.35-0.85% | ||
| Iron (Fe): maximum 1.0% | Molybdenum (Mo): 0.35-0.85% | ||
| Manganese (Mn): maximum 2.0% | Chromium (Cr): maximum 0.4% | ||
| Silicon (Si): Maximum 0.5% | Titanium (Ti): Maximum 0.05% | ||
| Sulfur (S): Maximum 0.024% | Aluminum (Al): Maximum 0.05% | ||
| Carbon (C): Maximum 0.3% | Antimony (Sb): 0.005-0.1% | ||
| Monel 500 | Nickel (Ni): approximately 63-70% | Antimony (As): 0.005-0.1% | |
| Copper (Cu): approximately 28-34% | Silicon (Bi): 0.005-0.02% | ||
| Iron (Fe): maximum 2.0% | Antimony (Sn): 0.005-0.05% | ||
| Manganese (Mn): maximum 2.0% | Antimony (Pb): 0.005-0.1% | ||
| Silicon (Si): Maximum 0.5% | Silicon (Zn): 0.005-0.1% | ||
| Sulfur (S): Maximum 0.024% | Antimony (Cd): 0.005-0.1% | ||
| Carbon (C): Maximum 0.3% | Silicon (Cu): 0.005-0.1% | ||
| Monel K-500 | Nickel (Ni): approximately 63-70% | Silicon (S): 0.005-0.1% | |
| Copper (Cu): approximately 27-33% | Monel 503 | Nickel (Ni): Approximately 60% | |
| Iron (Fe): maximum 2.0% | Copper (Cu): approximately 30% | ||
| Aluminum (Al): 2.3-3.15% | Iron (Fe): Maximum 2.5% | ||
| Titanium (Ti): 0.35-0.85% | Manganese (Mn): maximum 2.0% | ||
| Manganese (Mn): Maximum 1.5% | Silicon (Si): Maximum 0.5% | ||
| Silicon (Si): Maximum 0.5% | Vanadium (V): 0.35-0.85% | ||
| Sulfur (S): Maximum 0.01% | Molybdenum (Mo): 0.35-0.85% | ||
| Carbon (C): Maximum 0.25% | Chromium (Cr): maximum 0.4% | ||
| Titanium (Ti): Maximum 0.05% | |||
| Aluminum (Al): Maximum 0.05% | |||
| Antimony (Sb): 0.005-0.1% | |||
| Antimony (As): 0.005-0.1% | |||
| Silicon (Bi): 0.005-0.02% | |||
| Antimony (Sn): 0.005-0.05% | |||
| Antimony (Pb): 0.005-0.1% | |||
| Silicon (Zn): 0.005-0.1% | |||
| Antimony (Cd): 0.005-0.1% | |||
| Silicon (Cu): 0.005-0.1% | |||
| Silicon (S): 0.005-0.1% | |||
| Monel K-400 | Nickel (Ni): approximately 63-70% | Monel 404LC | Nickel (Ni): approximately 60-63% |
| Copper (Cu): approximately 28-34% | Copper (Cu): approximately 28-34% | ||
| Iron (Fe): Maximum 2.5% | Iron (Fe): maximum 2.0% | ||
| Manganese (Mn): maximum 2.0% | Manganese (Mn): maximum 2.0% | ||
| Silicon (Si): Maximum 0.5% | Silicon (Si): maximum 1.0% | ||
| Sulfur (S): Maximum 0.024% | Sulfur (S): Maximum 0.025% | ||
| Carbon (C): Maximum 0.3% | Carbon (C): Maximum 0.025% | ||
| Monel R-500 | Nickel (Ni): approximately 63-70% | Iodine (I): 0.002-0.006% | |
| Copper (Cu): approximately 29-33% | Monel 409 | Nickel (Ni): approximately 51-56% | |
| Iron (Fe): maximum 2.0% | Copper (Cu): approximately 28-34% | ||
| Carbon (C): Maximum 0.3% | Iron (Fe): Maximum 5.0% | ||
| Manganese (Mn): Maximum 1.5% | Chromium (Cr): maximum 1.0% | ||
| Silicon (Si): maximum 1.0% | Manganese (Mn): maximum 2.0% | ||
| Phosphorus (P): maximum 0.02% | Vanadium (V): Maximum 0.3% | ||
| Sulfur (S): Maximum 0.01% | Molybdenum (Mo): Maximum 1.5% | ||
| Iodine (I): 0.002-0.006% | Silicon (Si): Maximum 0.5% | ||
| Sulfur (S): Maximum 0.02% | |||
| Carbon (C): Maximum 0.05% | |||
| Iodine (I): 0.002-0.006% |
Application
- Monel K-400：
Aerospace industry: gas turbine engine components, turbine blades, etc.
Chemical industry: chemical equipment, petroleum processing equipment.
Marine engineering: seawater treatment equipment, marine mining equipment.
- Monel R-500：
Energy industry: power plant equipment, nuclear energy equipment.
Automotive manufacturing: Automotive engine components, exhaust valves, etc.
- Monel 404LC：
Chemical industry: corrosion-resistant equipment such as reactors, heat exchangers, and pipelines.
Medical devices: artificial joints, implantable medical devices.
- Monel 409：
Ocean engineering: subsea pipelines, ocean platform accessories.
Food processing industry: food processing equipment, food conveying equipment.
- Monel 400：
Chemical industry: manufacturing equipment for acidic and alkaline media, and seawater treatment equipment.
Marine engineering: seawater pipelines, marine vessel accessories.
- Monel K-500：
Aerospace industry: aircraft engine components, aircraft structural components.
Chemical industry: corrosion-resistant equipment, high-temperature heat exchangers.
- Monel 401：
Chemical industry: high-temperature reactors, steam generators.
Medical equipment: medical equipment components, surgical instruments.
- Monel 405：
Chemical industry: equipment in high-temperature corrosive environments and pipelines in acidic and alkaline media.
- Monel 401LC：
High temperature reactor: A high-temperature reactor used in the chemical industry, such as a cracking unit.
Steam generator: a high-temperature steam generator used in power plants and chemical plants.
- Monel 402：
Seawater desalination device: including seawater evaporator, multi-stage flash evaporator, etc., used for manufacturing seawater desalination equipment.
Seawater pump accessories: Used for seawater pumps and water treatment equipment in marine engineering.
- Monel 404：
Seawater cooler: used for seawater cooling systems in ships, offshore platforms, and seawater treatment equipment.
Ocean platform accessories: including valves, pipelines, connectors, etc., used for offshore drilling and production platforms.
- Monel 502：
Chemical reactor: A chemical reactor and tower used in high-temperature and high-pressure environments.
Petroleum processing equipment: including reactors, distillation towers, etc. in petroleum refining equipment.
- Monel 503：
Seawater pump accessories: Used for seawater treatment equipment and seawater pump accessories in marine engineering, such as impellers, pump casings, etc.
Food processing equipment: including corrosion-resistant food heaters, food conveying equipment, etc.
Mechanical behavior
1.High temperature strength:
- Typical tensile strength: 300-600 MPa (depending on temperature and alloy composition)
- Tensile strength at 600 ° C: approximately 300 MPa
- Tensile strength at 1000 ° C: approximately 150 MPa
2.Antioxidant properties:
- Antioxidant temperature range: 600 ° C to 1000 ° C
- Oxidation rate at 800 ° C: approximately 5 mg/cm ² per hour
- Oxidation rate at 1000 ° C: approximately 10 mg/cm ² per hour
3.Anti creep:
- Creep rate (at 800 ° C): approximately 0.01% -0.05% per hour
- Creep rate (at 1000 ° C): approximately 0.1% -0.5% per hour
4.Fatigue performance:
- Fatigue limit at 600 ° C: approximately 200 MPa
- Fatigue limit at 800 ° C: approximately 150 MPa
- Fatigue limit at 1000 ° C: approximately 100 MPa
Typical products
- Valves and pumps: Due to its excellent resistance to chemicals, Monel alloy is often used to manufacture valves and pumps.
- Pipeline system: Monel alloy pipelines are common in the oil and gas industry because they can withstand high temperatures and pressures.
- Heat exchanger: Monel alloy is also common in the manufacturing of heat exchangers because it can work at high temperatures and pressures.
- Fast parts: The high strength and corrosion resistance of Monel alloy make it an ideal material for manufacturing bolts, nuts, screws, and other fast parts.
Technology
| Casting | Investment Casting |
| Sand Casting | |
| Lost Wax Casting | |
| Die Casting | |
| Powder Metallurgy | |
| Permanent Mold Casting | |
| Plasma Spray Coating | |
| Vacuum Melting | |
| Laser Melting | |
| Forging | Open Die Forging |
| Closed Die Forging | |
| Cold Forging | |
| Hot Forging | |
| Impression Die Forging | |
| Friction Forging | |
| CNC | CNC Machining |
| Turning | |
| Milling | |
| Drilling | |
| Cutting | |
| Grinding | |
| Turning and Grinding | |
| Thread Cutting |
Packaging and delivery
|
Packaging Details |
Foam+Plywooden case+Filler |
|
Selling Units: |
Single item |
|
Single package size: |
Customized |
Lead time
| Quantity (pieces) | 1-3 | > 3 |
| Lead time (days) | 30 | To be negotiate |
Customization
- Customized logo
- Customized packaging
- Graphic customization
For more customization details, message supplier
| Tolerance | CNC Machining ±0.004mm/Casting ±0.1mm |
| Processing Craft | Sand Casting/Lost Wax Casting/Investment Casting/Vacuum Casting/Forging/CNC Machining/etc |
| Surface Treatment | A variety of surface treatments and coatings can be produced and customized according to your requirements. |
| Type | OEM; Customized |
| Certification | ISO9001:2015 Certified, UL Certification,GE,SGS,TUV,etc |
| Inspection | 1.Foundry in-house: 100% inspection on critical dimension; 100% on appea rance. |
| 2.Third Party inspection available upon requirement. | |
| 3.Optional X-ray detection | |
| 4.Fluorescence detection | |
| Service | Drawing Custom |
| Mainly Testing Facility | Spectrometer,CMM, Tensile testing machine, Impact tester,Hardness tester,X-Ray,Salt spray test box, Pneumatic detection,UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing,fluorescence test,room temperature mechanical property testing and other testing. |
| Quality Guarantee | 2 Years |
| Features & Advantage |
1.High machining accuracy, the flatness within 0.001mm |
| 2.High finish appearance, smooth surface roughness is Ra0.6 after machining. | |
| 3.The machining precision is high and the assembly structure is seamless. | |
| 4.Smooth appearance, corrosion resistance. | |
| 5.Pass Salt Spray Test with 144 Hours. | |
| Standard | ISO , DIN, AISI, ASTM, BS, JIS, etc. |
| ISO , DIN, AISI, ASTM, BS, JIS, etc. | |
| Payment | L/C,D/A,D/P,T/T,Western Union,Money Gram |
Surface Coating Technology
| Name | Inner Cavity Cooling Channel Coating | External Surface |
| Nickel Aluminum Diffusion Coating | MTK-NAI | MTK-WAI |
| Aluminum Silicon Diffusion Coating | MTK-NAISi | MTK-JAISi |
| Chrome Aluminum Diffusion Coating | MTK-NAICr | MTK-JAISi |
| Diamond Aluminum Diffusion Coating | MTK-NAICr | MTK-WAICo |
| Platinum Aluminum Diffusion Coating | MTK-WPtAl | |
| Aluminum Diffusion Coating | MTK-NAITi | MTK-WAITi |
| Q Salt Electroplating Platinum | MTK-WPt | |
| Compressor Inorganic Phosphate Coating | MTK-WAI | |
| MCrAIY Coating Technology | MTK-RZ | |
| TBC | MTK-TBC | |
| CVD Vapor Phase Aluminizing | ||
| Chromated Aluminum Coating Technology |
Why Choose us
As one of the largest casting factories in China, we have 20 + years of experience. I'd like to introduce our factory in detail for you:
- Adopt technology: lost wax investment casting, sand casting, shell mold casting, lost foam casting, vacuum casting and CNC machining, etc.
- Credit insurance: USD 1,110,000.00. Authorized by Alibaba to guarantee your money and business safe.
- Certificate: ISO9001, ISO14001, CE, EAC, TUV, SGS, SABER, TS16949, CE, EAC, SGS
- More than 40 + exporting countries and More than 300 + abroad customers.
FAQ
Q1.Are you trading company or manufacturer?
A:OBT was established In 2003,speclallzing in the production of casting, CNC machining, forged titanlum alloys, high temperature alloys, brass products and one-stop technical solutions for more than 20 years.
Q2. Do you customize products according to our design drawings ?
A:Yes, we are a professional metal manufacturing factory with an experlenced engineering team that can make customized products according to customer drawings. We can also reverse-engineer drawings based on samples to produce large quantitles of goods.
Q3. WIll my design drawings be safe when you get It?
A:Yes, we will not publish your design to a third party unless your permission Is obtalned. We can sign NDA before you send the drawings.
Q4:How to avold mass order quality problems?
A:Strengthen prior prevention and Inspection of the production and processing process, regard Important processes as the focus of quallty control, and track Inspection and defense throughout the process. It can provide Spectrometer,MM, Tensile testing machine, Impact tester, Hardness tester, X-Ray,Salt spray test box, Pneumatic detection, UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing, fluorescence test,room temperature mechanical property testing and other testing.
Q5.What's your dellvery time?
A:In general, the dellvery time Is within 15-90 days after payment. Q6.What Is the speed of the Impeller? What's the highest temperature It can withstand? A:The Impeller speed can reach 12,000 pm, and the high temperature resistance can reach 1,200 degrees Celslus. Depending on the material, the high temperature resistance of the product Is different.
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