Customized Processing Of Stellite Alloy

To provide the power to forge your creativity! We are skilled at turning concepts into reality, using high-temperature alloy materials to create the perfect product in your mind.

Product Introduction

Material 

• Composition: The main component of Stellite alloy is cobalt (Co), which usually also contains elements such as chromium (Cr), molybdenum (Mo), carbon (C), tungsten (W), etc. The specific composition varies depending on the type of alloy.
• Manufacturing process: Stellite alloys are typically prepared through processes such as melting, refining, casting, or powder metallurgy. These processes can ensure the uniform distribution of various elements in the alloy, improve the performance and stability of the alloy.
• Features:

1. Wear resistance: Stellite alloy has excellent wear resistance and is suitable for high friction and high wear working environments.
2. Corrosion resistance: Stellite alloy has good corrosion resistance and can resist the erosion of corrosive media such as acid, alkali, and oxides.
3. High temperature resistance: Stellite alloy can maintain stable performance at high temperatures and is not easy to soften or deform, making it suitable for high-temperature working environments.
4. Hardness: Stellite alloys typically have high hardness and can maintain good surface hardness and wear resistance under harsh conditions.
5. Thermal conductivity: Stellite alloy has good thermal conductivity, which can effectively dissipate heat and is suitable for working environments at high temperatures.

• Application areas: Stellite alloy is widely used in the manufacturing of components in aerospace, automotive, petrochemical, energy, medical devices, and other fields. Common applications include cutting tools, valves, turbine blades, automotive engine parts, chemical equipment, etc.

The general range of common Stellite alloys and their main component content

Advantage

Application

Stellite alloy, due to its excellent wear resistance, corrosion resistance, and high temperature resistance, is suitable for producing a variety of products, including but not limited to the following fields:

• Cutting tools and blades: The hardness and wear resistance of Stellite alloy make it an ideal material for manufacturing cutting tools and blades. These cutting tools can be used in fields such as metal processing, woodworking, and plastic processing.
• Valves and valve seats: Stellite alloy has excellent wear resistance and corrosion resistance, suitable for manufacturing valves and valve seats, and maintains good sealing performance in high temperature and high pressure environments.
• Turbine blades: The high-temperature performance of Stellite alloy makes it an ideal material for manufacturing turbine blades, suitable for the aerospace, automotive, and power generation industries.
• Oil and gas drilling and production equipment: The wear resistance and corrosion resistance of Stellite alloy make it suitable for manufacturing components in oil and gas drilling and production equipment, such as drill bits, pipeline connectors, etc.
• Automotive engine parts: Stellite alloy can be used to manufacture wear-resistant parts for automotive engines, such as cylinder liners, piston rings, etc., to improve the durability and performance of the engine.
• Chemical equipment: Stellite alloy can be used to manufacture wear-resistant and corrosion-resistant parts in chemical equipment, such as valves, pumps, pipelines, etc., to ensure stable operation of equipment in harsh environments.
• Medical devices: The corrosion resistance and biocompatibility of Stellite alloy make it suitable for manufacturing medical devices, such as artificial joints, surgical knives, etc.

Processing

    1.Raw material preparation: Firstly, it is necessary to prepare the required alloy raw materials, including metals such as cobalt, chromium, molybdenum, as well as alloy elements such as carbon. These raw materials are usually provided in the form of powder or particles.
    2.Alloy ingredients: Mix various raw materials evenly according to a certain ratio based on the required alloy composition. Usually, various alloy element powders are mixed together according to specific formulas to ensure that the final alloy has the required chemical composition.
    3.Melting: Put the mixed alloy raw materials into a high-temperature furnace for melting. At high temperatures, the raw materials will gradually melt and mix evenly, forming a liquid Stellite alloy.
    4.Casting: Once the alloy is melted and mixed evenly, the casting process can proceed. Casting is usually divided into several steps:

• Mold preparation: Prepare molds for casting, usually using sand casting or metal casting.
• Alloy injection: Pour the melted Stellite alloy into the mold. During this process, it is necessary to control the temperature and fluidity of the alloy to ensure that it fully fills the cavity in the mold.
• Cooling and solidification: After the alloy is fully filled in the mold, let it cool and solidify. The cooling time and speed usually vary depending on the properties of the alloy and the size of the casting.

   5.Processing and post-treatment: After the casting is cooled and solidified, necessary processing and post-treatment processes such as cutting, grinding, polishing, etc. can be carried out to obtain the final product shape and surface quality.

Packaging and delivery

Lead time

Customization

• Customized logo 
• Customized packaging
• Graphic customization

For more customization details, message supplier

Surface Coating Technology

Why Choose us

As one of the largest casting factories in China, we have 20 + years of experience. I'd like to introduce our factory in detail for you:

• Adopt technology: lost wax investment casting, sand casting, shell mold casting, lost foam casting, vacuum casting and CNC machining, etc.
• Credit insurance: USD 1,110,000.00. Authorized by Alibaba to guarantee your money and business safe.
• Certificate: ISO9001, ISO14001, CE, EAC, TUV, SGS, SABER, TS16949, CE, EAC, SGS
• More than 40 + exporting countries and More than 300 + abroad customers.

FAQ

Q1.Are you trading company or manufacturer?

A:OBT was established In 2003,speclallzing in the production of casting, CNC machining, forged titanlum alloys, high temperature alloys, brass products and one-stop technical solutions for more than 20 years.

Q2. Do you customize products according to our design drawings ?

A:Yes, we are a professional metal manufacturing factory with an experlenced engineering team that can make customized products according to customer drawings. We can also reverse-engineer drawings based on samples to produce large quantitles of goods.

Q3. WIll my design drawings be safe when you get It?

A:Yes, we will not publish your design to a third party unless your permission Is obtalned. We can sign NDA before you send the drawings.

Q4:How to avold mass order quality problems?

A:Strengthen prior prevention and Inspection of the production and processing process, regard Important processes as the focus of quallty control, and track Inspection and defense throughout the process. It can provide Spectrometer,MM, Tensile testing machine, Impact tester, Hardness tester, X-Ray,Salt spray test box, Pneumatic detection, UV accelerated weathering tester,dynamic balancing, high-temperature tensile testing, fluorescence test,room temperature mechanical property testing and other testing.

Q5.What's your dellvery time?

A:In general, the dellvery time Is within 15-90 days after payment. Q6.What Is the speed of the Impeller? What's the highest temperature It can withstand? A:The Impeller speed can reach 12,000 pm, and the high temperature resistance can reach 1,200 degrees Celslus. Depending on the material, the high temperature resistance of the product Is different.

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